Wave Bubble 2010

Major contributions to the design of this version go to Mictronics and TheFallen.

This wiki has been created to collect all errata regarding new parts, schematics, etc.

Wave Bubble 2010 - Design by Mictronics

See this thread for ongoing discussion: http://forums.adafruit.com/viewtopic.php?f=16&t=14782

USB and Battery Charger board

Here is a short description of the USB and Battery Charger board for my Wave Bubble 2010.

Due to hardly available parts on Digikey the battery charging circuit was modified and uses now an LTC1730-4.2 LiPo charger IC. The LTC1730-4.2 handles charging of a single LiPo cell and includes overcurrent and overtemperature protection for the battery. The board connects through a mini-USB connector either to a PC for data transfer or to a wall adapter for charging.
Charging current depends on the external power supply but overcurrent protection is set to 2A. A green LED will indicate charging status.

USB data transfer is handled by a simple USB-RS232 converter, the FT232L.

Board size is 77mmx52mmx7mm without battery.
Maximum battery size: 65mmx35mm

Top layer:
usb_batt_top.jpg
Bottom layer:
usb_batt_bottom.jpg

Download Design Files

Schematic: wb2010-usb_batt_schematic.pdf

PCB Layout: wave_bubble-usb_batt_ltc1730.zip
Gerber files (see .Info):
Target Viewer - Required to open the PCB layout files:
http://www.target-3001.de/target/v14/english/tarv14viewer_e.exe

Bill of Material:

Name Value Package DIGIKEY
BAT1 LiPo 3.7V/1800mAh BATTERY
C1 .10 uF, 50V 1206 399-1249-1-ND
C2 .10 uF, 50V 1206 399-1249-1-ND
C3 .10 uF, 50V 1206 399-1249-1-ND
C4 .10 uF, 50V 1206 399-1249-1-ND
C5 1uF, 25V 1206 490-1832-1-ND
C6 220uF, 6.3V SMD_R8X5,4_ELKO 493-2156-1-ND
C7 47uF, 6.3V SMD_R5X5,4_ELKO 493-2086-1-ND
C8 1u 1206 490-1832-1-ND
C9 47n 1206 399-1246-1-ND
C10 22n 1206 311-1176-1-ND
C11 100n 1206 399-1249-1-ND
D1 GREEN 1206-D 160-1206-1-ND
IC1 FT232RL TSSOP28 768-1007-1-ND
IC2 LTC1730-4.2 SO8 LTC1730ES8-4.2#PBF-ND
JP1 Mini USB MINI-USB-SMD H2959CT-ND
R1 0.05 1206 P50NPCT-ND
R2 1K 1206 311-1.0KERCT-ND
R3 4.7 1206 541-4.7ECT-ND
R4 10K 1206 311-10KERCT-ND
R5 10K NTC 1206 541-1151-1-ND
R6 4.1K 1206 541-4.12KFCT-ND


Digikey BOM ID: 15995

Errata

Nothing to report so far.

Hints & Testing
  • Populating the board should be a big deal, double check the FT232RL for bad soldering.
  • To test the serial connection just short the RX and TX line on the main board connector and send something through your terminal, the characters will be echoed back.
  • To check the LiPo charger connect a current meter between one battery terminal and the board. Depending on the charging level you should see a continuous current, or in trickle charge mode an intermittent current. Heat the temperature sensor in the middle of the board with a soldering iron, charging should stop immediately and continue after short cool down.

Wave Bubble Main Board

Board size is 77mmx52mmx10mm

Top layer (Prototype Rev. 2a):
wb2010_main_top.jpg
Bottom layer (Prototype Rev. 2a):
wb2010_main_bottom.jpg

Download Design Files

Schematic (Rev. 2b): wb2010-main_schematic.pdf
PCB Layout (Rev. 2b): wave_bubble-main_new_power_switch_v2.zip
Gerber files (see .Info):
Target Viewer - Required to open the PCB layout files:
http://www.target-3001.de/target/v14/english/tarv14viewer_e.exe

Bill of Material:

Count Name Value Package DIGIKEY
1 C1 100u/6.3V SMD_R6X6_ELKO 493-2088-1-ND
19 C2,C3,C6,C7,C9,C16,C17,C19,C21,C22,C25,C26,C27,C28,C31,C32,C33,C61,C62 100n 1206 399-1249-1-ND
10 C4,C5,C8,C14,C15,C34,C35,C42,C45,C64 1u 1206 490-1832-1-ND
1 C10 10n 1206 399-1234-1-ND
1 C11 100u/4V SMD_R5X6_ELKO 493-2079-1-ND
1 C12 470p 1206 399-1213-1-ND
1 C13 100u/10V 6032 495-1528-1-ND
1 C18 22u/35V 7243 495-1583-1-ND
1 C20 68u/16V 6032 478-1774-1-ND
4 C23,C24,C29,C30 4.7u 1206 399-1262-1-ND
3 C36,C40,C47 68p 0603 399-1058-1-ND
8 C38,C46,C48,C49,C50,C51,C52,C55 100p 0603 399-1061-1-ND
2 C41,C44 1000p 0603 399-1082-1-ND
3 C43,C53,C54 22p 0603 399-1053-1-ND
4 C56,C57,C58,C63 10n 0603 478-1254-1-ND
1 C59 100n 0603 490-1524-1-ND
1 C60 1u 0603 445-1322-1-ND
3 D1,D2,D3 SS14 SMA SS14CT-ND
1 D4 GREEN 1206-D 160-1206-1-ND
2 D5,D6 SMAZ22-13-F SMA SMAZ22-FDICT-ND
1 IC1 TPS79333 SOT-23-5 296-12961-1-ND
1 IC2 LM2731Y SOT-23-5 LM2731YMFCT-ND
1 IC3 LT1173CS8 SOIC-8 LT1173CS8#PBF-ND
1 IC4 LT1301CS8 SOIC-8 LT1301CS8#PBF-ND
1 IC5 ATMEGA168-10V TQFP32 ATMEGA168-20AU-ND
1 IC6 AD8402ARZ10 SOIC-14 AD8402ARZ10-ND
1 IC7 NE555D 8-SMD-1 296-6501-1-ND
2 IC8,IC9 LM358D SOIC-8 497-1591-1-ND
2 IC10,IC11 MIC2514 SOT-23-5 576-1085-1-ND
1 IC12 MIC2506YM SOIC-8 576-1084-ND
1 IC13 LMX2433 TSSOP20
1 IC14 LP2985AIM5-2.5CT SOT23/5 LP2985AIM5-2.5/NOPBCT-ND
1 JP1 USB/Batt Board 1X04 SAM1029-50-ND
1 JP2 ISP 2X03-90 SAM1049-50-ND
2 JP5,JP6 SMA J629-ND SMA J629-ND J629-ND
1 L1 7.3uH CDRH6D28 SERIES 308-1500-1-ND
2 L2,L3 33uH CDRH6D28 SERIES 308-1494-1-ND
2 L4,L5 FERRIT 1206 240-2413-1-ND
1 L6 22nH 0603 553-1021-1-ND
1 L7 33nH 0603 553-1023-1-ND
1 R1 510K 1206 P510KFCT-ND
1 R2 330K 1206 P330KFCT-ND
1 R3 47K 1206 311-47KERCT-ND
1 R4 13K 1206 311-13.0KFRCT-ND
1 R5 820K 1206 311-820KERCT-ND
1 R6 50K 1206 311-49.9KCRCT-ND
8 R7,R13,R16,R17,R18,R19,R38,R39 10K 1206 311-10KERCT-ND
2 R8,R9 1K 1206 311-1.0KERCT-ND
1 R12 750 1206 P750ECT-ND
1 R14 20K 1206 311-20KERCT-ND
1 R15 68 1206 311-68ERCT-ND
2 R20,R21 30K(47K) 1206 P30.0KFCT-ND
4 R23,R24,R25,R27 0 0603 311-0.0GRCT-ND
2 R28,R29 1 1206 311-1.0ERCT-ND
2 R30,R31 50 0603 RHM49.9HCT-ND
4 R32,R33,R34,R35 18 0603 RHM18GCT-ND
2 R36,R37 10K 0603 RHM10KGCT-ND
2 R40,R42 10 0603 RHM10GCT-ND
1 R41 120 0603 RHM120GCT-ND
2 R43,R45 22 0603 RHM22GCT-ND
1 R44 47 0603 RHM47GCT-ND
1 R46 100 1206 311-100ERCT-ND
2 R47,R48 100K 1206 311-100KERCT-ND
2 S1,S2 Cycle Program, Power ON SWITCH TL3330 SERIES EG4388CT-ND
1 T1 MMBT3906 SOT23/3 568-1742-1-ND
2 T2,T3 GALI-84 SOT-89 www.mini-circuits.com
1 T4 FDN302P SSOT FDN302PCT-ND
1 T5 FDV303N SSOT FDV303NCT-ND
1 VCO1 ROS-2700-1819 VCO CK605 ROS SERIES www.mini-circuits.com
1 VCO2 ROS-1300 VCO CK605 ROS SERIES www.mini-circuits.com
1 X1 10MHz ABMM Crystal 535-9150-1-ND


Digikey BOM ID: 22247

Errata

Rev. 2b

  • Nothing to report so far.
Hints & Testing

Wavebubble2010 Firmware for hardware tests: wb2010_hardware_test.zip
The ZIP contains the sourcecode and a precompiled .hex file for the ATmega168V.

Flash the .hex file using a AVR programmer of your choice. Set the ATmega168V fuses as shown below.

Fuses settings for the AVR ATmega168V in AVR-Studio:avr_fusesettings.jpg

To run the tests connect the Wavebubble2010 via USB and open a terminal programm. Set the terminal to 19200Baud 8N1.
Rest should be self explaining. Type characters to run tests from the menu.

/home/ladyada/public_html/wiki/data/pages/wavebubble/wave_bubble_2010.txt · Last modified: 2011/06/23 06:05 by mictronics
 
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